General Stress Optics

Applications- NASA-turbine blade
Microanalysis-engine gasket
High-precision 3D contouring

N.A.S.A Space Shuttleturbine blade with no loadturbine blade under load 15,000 Hzturbine blade under load 25,000 Hzturbine blade under load 55,000 Hz

Problem
Investigation of a turbine used by N.A.S.A., which provides power to the landing system of the space shuttle. The lifetime of the turbine was not adequate, lasting a few landings, and costing tens of thousands of dollars. The turbine blades were damaged by resonances produced by the operating cycle of the turbine.


Analysis
By using the Holo-Moiré Strain Analyzer, dynamic analysis of stresses and strains of the turbine blades was possible. The resonant frequencies of the turbine (up to 55,000 Hz) were determined. The stresses and strains to the critical areas of the blades were also measured. The images provided show several stages of resonant modes.


Solution
The problem was solved by using two real time holograms in two orthogonal directions and one contouring hologram. From the tests it was determined that the design of the turbine blades needed to be changed. The change in design removed the excitations created by the turbine cycles resonant frequencies. The final design was tested and proper performace of the turbine was verified. As a result of our pioneering work, N.A.S.A. was able to increase the turbine's lifetime significantly thus reducing their costs by an order of magnitude.